Concrete smoothing and patching compound 50 lb bags. Versaflex quick mender is a specially formulated polymer rapid repair product. The adhesion properties of polymer concrete allow patching for both polymer and cementitious concretes. From humble beginnings in 1986 claiming celebrity only in san diego, california, to a now worldrenowned product, concrete solutions continues to gain recognition. In its basic low viscosity formulation,quick mender will penetrate concrete substrates. It contains hydraulic cement, graded silica sand and performance enhancing additives. To save on shipping costs, aps chose to purchase local concrete sand and cement, combining it with a polymer liquid concentrate provided by concrete solutions. This treatment is used to correct surface distresses, such as raveling or cracking, to restore a smooth surface. Duo patch twocomponent, polymermodified concrete repair mortar. Concrete resurfacing is a way to make damaged or dated concrete look new again. Ultra surface polymer concrete is ideal for thin section patching, leveling, re, mixing instructions. Nevertheless, with the increased use of structural concrete in finished construction, surface quality is increasingly important. Use water that is clean and free from acid, alkaline, sulfate and oil.
Fastsetting, polymermodified, cementbased patching compound. Repair and resurfacing of concrete sika canada inc. Epoxy patch is a unique epoxy patching system designed to fill and resurface cracks, holes and pits in a variety of surface types not just concrete. Dpf concrete patch repair desert polymer flooring, inc. Surface renovation concrete patching compounds wr meadows. Ultra thin asphalt is a hot mix asphalt installed with a specialized asphalt paving machine. Polymer admixture 850 is an advanced copolymer dispersion which, when used as an admixture for sand and cement mixes, produces a high strength waterproof patching mortar, screed or render. First, we prep the surface to make sure its clear of residue. Superkrete s9600 structural mix is a dry, preblended, readymixed. Ultra surface concrete polymer concrete solutions yumpu.
Youtube how to caulk concrete control joints with perfect results every time duration. Ultra low viscosity polymer concrete repair binder. Microtec fibrereinforced, polymermodified, structural concrete patching and repair mortar. Type ii is a semirigid material with a high compressive strength. The mixture must remain workable in the stockpile for. Poly fix can be used to penetrate hairline cracks or mixed with dry sand to patch repair concrete spalls or control joints. It can also be mixed with cement to produce a slurry for sealing porous and absorbent substrates. The mixture is thin enough to get down into the pores of the old concrete, as well as bond to the new. All concrete to be repaired must be clean, dry and. Concrete repair and repair products the concrete network. A fastsetting, onecomponent, polymermodified, calcium aluminate cementbased concrete and masonry patching compound designed for vertical and overhead repair applications. Super plasticized for higher slump and compressive strengths with corrosion inhibitors. Fastsetting, polymer modified, cementbased patching. Five star rapid surface repair easy mix is a selfleveling, low.
Waterbased mix specially formulated for the repair of holes, cracks and more in concrete or masonry surfaces. Fastsetting, polymermodified, cementbased patching compound planipatch is an ultra fastdrying, selfcuring, polymermodified, cementbased patching compound that rapidly develops high compressive strength. Our broad range of products offer solutions for dot and road and bridge repair, precast and castin place systems and concrete rehabilitation projects. When planipatch is mixed with planipatch plus, the planipatch plus system can be used as an embossing leveler or as a patch to fill voids over properly prepared vinyl. We use a fourstep patching process for tuffpatch installation. Squeegeebond coat this is often referred to as a smoothing or bond coat. Coverage rate depends on the porosity of the concrete. Add water to the mix until it is the consistency of paint.
Asphaltic concrete patching material stockpile storage or. You will choose between epoxy and polymer repair products. Dec 16, 20 20 polymer concrete mix from respecta continuous metering and mixing machine epoxy resin system. Ideal as a surface course and intermediate course for all types of roadways. Ultra thin bonded wearing course utbwc is designed for use as a high performance surface treatment over structurally sound asphalt or concrete pavements. In some cases the polymer is used in addition to portland cement to form polymer cement concrete pcc or polymer modified concrete pmc. It is also used for construction projects in the same manner, but the polymer compounds give the concrete several characteristics that tend to make it safer or more durable than regular concrete.
Super plasticized for higher slump and compressive strengths with corrosion. If you suspect a moisture problem you can do this simple test. Concrete overlays are an alternative to breaking out and replacing an existing concrete slab, which can be expensive, messy, disruptive, and timeconsuming. In my understanding, this is regular concrete, not polymer. Concrete restoration products edison coatings, inc. For bigger concrete patch repairs use rustoleums concrete saver turbokrete concrete patching compound. Installation instructions, product specs, msds concrete. Ultra surface acid stain architectural concrete finishes. Polymer concrete has many improved qualities compared to that of normal concrete which have been thoroughly investigated in previous research. Poly fixs waterlike consistency also makes it an excellent crack healersealer for deteriorated concrete surfaces. Polymer cement concrete is a composite concrete that consist of synthetic polymer within the binding material. The utbwc process consists of a heavy spray application of polymer modified asphalt emulsion followed immediately by an.
Meadowpatch smoothgrade is versatile, easy to mix and apply, with its. Asphaltic concrete patching material stockpile storage or bagged effective date. Extend the life of concrete with easy to use t17 methyl methacrylate polymer concrete patching material. Type i is a flexible material with high resilience properties. Polymer concrete products contain no metal components, therefore eliminating the risk of theft. We are a listed sabs producer of frames, lids, gratings and municipal products. When mixed, its creamy consistency provides an excellent concrete wash, parging material for concrete walls, precast concrete elements, castinplace concrete, or existing concrete or block. Cultured marble, solid surface, polymer concrete casting. See the ultra surface patching mix technical data sheet for information on our just add water patching mix a nd how to mix your own mixes using local cement and sand. Ultra low viscosity polymer concrete repair binder poly fix is a highstrength, twocomponent ultra low viscosity hybrid polyurethane concrete repair binder.
It can be applied in a variety of textures, colors and patterns. Strong, cementbased, allpurpose, polymerfortified concrete patch and repair mortar. The cpp system is formulated to provide a structural liner with ultrahigh flexural strength and properties, coating, or structural epoxy for repair, patching and rehabilitation of physical infrastructure and protection against corrosion. Concrete resurfacing how to resurface concrete the. Fast patch concrete repair simply mix with water and trowel. Meadowpatch smoothgrade is an ideal choice for smoothing rough surfaces, repairing honeycombs, and dressing up bug holes or other small surface defects. It contains no added gypsum, has excellent workability for trowel application, and has an. This project will concentrate on finding the ideal mix design for epoxy resin polymer concrete. Concrete fixes, polybond a driveway mixed with sand. All concrete to be repaired must be clean, dry and sound. See ultra surface concrete polymer mixing and coverage charts for detailed mixing instructions and coverage rat see also ultra surface products manual application instructions.
If there is a dark spot where moisture accumulated, or if there is water on the underside of the plastic, then there is probably a moisture problem. A concrete coating is applied over the old surface, offering a variety of color, texture and pattern options. This type of decorative refinishing can be done on driveways, patios, pool decks and even indoor floors. Pumpx 53ie is an ultrafine, expanding, nonpolymer cementitious injection. Ultra thin bonded wearing course asphalt surface treatment. Epoxy is more likely to fade into the current concrete. Adomast manufacturing construction repair mortars adomast has an. Wide application temperature range 14 100 degrees f and rapid cure time 45 min. It is not a vapor barrier, contains no added gypsum, has excellent workability for trowel application, and has an extended. Through careful selection of materials, quality workmanship, and dutiful supervision, surface voids can be minimized. Sika monotop622 f is a onecomponent, microfibrereinforced, polymermodified and early strengthgaining, cementitious mortar for horizontal and vertical concrete repair and resurfacing.
Specify concrete solutions by rhino linings products in your next project by selecting concrete solutions products in division 3 or 9 of bsd speclink, or by downloading 3part specifications below. Ultra surface polymer concrete is designed to combat the shortcomings of regular. Polymer concrete may be used for new construction or repairing of old concrete. The mix proportions of most latexmodified mortars are in the range of the cement. Study both the epoxy and polymer sections below before deciding on the best product to repair your garage floor spalling or pitting. It is also called as polymer portland cement concrete ppcc or latexmodified concrete lmc. Resurface driveways step by step guide to fix concrete surfaces pictorial overview of preparing concrete for ultra surface polymer. Prospec vinyl concrete patch a polymermodified, portland cementbased patching compound used to repair minor surface imperfections in concrete. The system involves integral color using ironoxide pigments the worlds largest quarterinch concrete stamping job you. This is a threeparty epoxy that includes base resin, activator, and an aggregate. Vinyl concrete patcher is ideal for making smooth repairs to crack or chipped concrete floors, sidewalks or steps.
This material provides aesthetically pleasing surfaces for building finishes, masonry coating, stucco and patching. This machine is called a bondtekk paving machine, a technology developed by road science. Pma will provide better strength and durability of road surface than hot mix asphalt hma, due to. Poly fix is a highstrength, twocomponent ultra low viscosity hybrid polyurethane concrete repair binder. The top 7 best concrete crack fillers for 2020 are. Optimal mix design for epoxy resin polymer concrete. Polymers in concrete have been overseen by committee 548 of the american concrete institute since 1971.
Meadowpatch smoothgrade is a singlecomponent, polymer modified, cementbased, sandsfree material used for achieving an ultra smooth finish on precast, castinplace, tiltup or other unfinished concrete surfaces. Fastsetting, polymermodified, cementbased patching. Poly fixs waterlike consistency also makes it an excellent crack healersealer for deteriorated. Workers then applied ultra surface polymer concrete squeegeebond coat to the surfaces, followed by the quarterinch stamping mix while the bond coat was still wet. Epoxy resin for rapid repairs to concrete and masonry surfaces. Concrete solutions decorative concrete resurfacing. In its highly aggregate loaded high viscosity configuration, quick mender will act as a repair mortar and parging compound. Prospec vinyl concrete patch a polymermodified, portland cementbased.
With an overlay, you can give worn, lackluster concrete a decorative makeover or restore it to likenew condition in as little as a day and at a fraction of the cost. Concrete patching compounds concrete, although one of the most durable of building materials, will at some point in its life need to be repaired and restored. Description this specification governs for crushed stone asphaltic concrete intended primarily as a cool to coldweather stockpile or bagged patching mix for maintenance. Polymer concrete is not like traditional concrete, although it uses some of the same types of materials. Decktop 47 and 47rc are twopart, latex modified, concrete patching and. Polymer concrete is an aggregate mixture that uses some type of epoxy binder to cure and harden into place. Mixing concrete in a wheelbarrow provides an easy way to move it where you need it. When to use a polymer overlay the concrete network. After mixing the tuffpatch material, we complete the patching process.
Polymer concrete has advantages of higher properties, low energy requirements and low labor costs. For application of these systems and compatibility with the selected polymer sealer, coating, lining or topping refer to the system bulletins, technical data sheets or the technical services department. Its ultra strength patching formula is easy to use and even works under the most extreme weather conditions including rain. Final finish ultrafine, rapid hardening, polymermodified concrete resurfacer. Polymer concrete products offer a medium and heavy duty solution. Apr 06, 2015 mix play all mix kirk giordano plastering inc. Bugholes as surface defects are not detrimental to structural concrete from a durability standpoint. Use for smoothing, patching and filling cracks, holes, voids and depressions in concrete and approved wood underlayments prior. Meadowpatch smoothgrade is a singlecomponent, polymermodified, cementbased, sandsfree material used for achieving an ultrasmooth finish on precast, castinplace, tiltup or other unfinished concrete surfaces.
You can even featheredge the mortar for the perfect finish. This paving machine installs bonded pavements which allow for superior asphalt strength of pavements and longer life spans in thinner asphalt layers lifts. Fastsetting, polymer modified, cementbased patching compound. Planipatch is an ultra fastdrying, selfcuring, polymermodified, cementbased patching compound that rapidly develops high compressive strength. Polymer concretetechnology, msds, process, product. Polymer concrete is a type of concrete that uses polymer to replace limetype cements as a binder. These products are supplied preweighed to allow straightforward mixing and easier application. Uses include patching surface cracks on concrete floors prior to the application of many. Then, we cover the surface with a strong thermalchem primer. Take a piece of 16x16 16 square plastic sheeting and tape down the sides with duct tape against the floor. It is based upon sika proven and established monotop technology, designed for effective repairs, with the environment in mind. It improves performance properties of mortar mixes such as adhesion, compressive and flexural strength, freezethaw and weathering resistance. Fastsetting, polymermodified, cementbased patching compound description planipatch is an ultra fastdrying, selfcuring, polymermodified, cementbased patching compound that rapidly develops high compressive strength. This unique polyurethanehybrid polymer restores concrete strength by.
Ultra surface polymer concrete mixing and coverage, mortar mixer mixing formula. Concrete patching material is a thermosetting polymerbased material mixed with aggregate to form a mortar used for patching spalls in concrete pavement. When planipatch is mixed with planipatch plus, the planipatch plus system can be. A polyester, vinyl ester, or normal epoxy mixture is often used, but polymer concrete can be made with many kinds of polymer resins that allow the concrete to be poured or troweled and then hardened. Prospec has over 30 years of experience producing high quality, professionally specified concrete restoration and repair products. Description planipatch is an ultra fastdrying, selfcuring, polymermodified, cementbased patching compound that rapidly develops high compressive strength. From humble beginnings in 1986 claiming celebrity only in san diego, california, to a now worldrenowned product, concrete solutions continues to. Mar 09, 2003 the secret is in ultra surface concrete polymer, an additive that is mixed with cement, sand and water to provide a polymermodified cement that is stampable in a thickness of 1. Either do step 3a patch with epoxy or step 3b patch with polymer modified cement, but not both. Microtec fibrereinforced, high resistivity, polymermodified, structural concrete patching and repair mortar. Screed the surface, and then apply a trowel or broom finish as desired product description quikrete polymer modified fiber reinforced deck mix is an airentrained, normalsetting, polymer modified, fiberreinforced material designed to repair highways, bridge decks, concrete parking lots, and other concrete surfaces. Just add water and mix to repair or top damaged concrete surfaces less than 2. Ultra surface patching mix is a special just add water blend of cement, sand, ultra surface powder polymer and other ingredients used as a patching material for a variety of applications.
Poly fix can be used to penetrate hairline cracks or mixed with dry sand to patchrepair concrete spalls or control joints. Concrete surface should be clean, dry ssd and frost free for optimal results. Vinyl concrete patcher is made of a special blend of vinyl resin, fine sand and portland cement. Meadowpatch smoothgrade is versatile and easy to mix and apply. When properly mixed, the reacted chemistry produces a highly engineered polymer concrete overlay is a composite designed for bridge deck resurfacing and patching. Epoxytecs cpp is a 100% solid epoxy, designed to be applied by trowel. Onecomponent, polymermodified, concrete surface finisher. This product offers superior adhesion and durability.
Polymer concrete is also composed of aggregates that include silica, quartz, granite, limestone, and other high quality material. A polymer concrete diy cnc with no perceptible budget in sight. Concrete solutions by rhino linings is an industry leading product line developed for the restoration, protection, and beautification of concrete surfaces. To make standard concrete, mix 1 part portland cement, 1. This is used to coat the surface of the concrete right before you do the overlay coat. The challenge to determine a proper repair strategy is to assemble the best possible team of designers, contractors and material suppliers. However, one gap in the research that does exist is the use of coarse aggregate in the polymer concrete mix.
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